Scaling of patterning technologies has played a fundamental role in the ever-improving semiconductor products. Continued scaling needs state-of-the-art patterning to meet three critical challenges: the ability to print at tight pitch, the ability to place patterns accurately with respect to each other and the ability to deal with pattern variations. 0.33NA extreme-UV lithography (EUV) can now print sub-30nm pitch features with improved pattern placement accuracy due to less overlay steps. Complementary patterning methods like spacer-based double patterning (SADP) in conjunction with EUV can therefore enable sub-20nm pitch features. However, at these tight-pitch features variations in the critical dimension due to photon shot-noise and resist stochastics will absorb a significant portion of the edge-placement-error (EPE) budget. Directed self-assembly (DSA) is a powerful patterning technique to pattern dense, periodic features with low number of defects and with pattern uniformity not readily achieved by optical lithography alone. This presentation will show a fully integrated flow to create low-defectivity, low line-edge-roughness (LER) p18nm gratings with self-aligned plugs by synergistically combining EUV, DSA and SADP and show scalability down to sub p13nm gratings.
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