Non-rotational symmetric surface machining requires at least three numerically controlled axes, so there exists a desperately need of an ultra-precision vertical linear axis for ultra-precision machine tools. Based on the above consideration, a vertical ultra-precision linear axis has been developed to satisfy the need for non-rotational symmetric surface ultra-precision machining. The paper discusses the design challenges of the vertical ultra-precision linear axis and presents the mechanical structure designed with dual linear motor drive. A guide component and a gravity compensation mechanism have been designed. Finite element models for the vertical ultra-precision were established to evaluate the dynamic performance of the vertical ultra-precision linear axis. Analysis results show that the configuration of the vertical ultra-precision linear axis is reasonable with good dynamic performance.
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