It has been several years since EUV lithography technology was introduced to advanced semiconductor manufacturing, and the production use of EUV pellicles also has recently been promoted. To maximize production yield and throughput, higher EUV transmittance and lifetime performance are required. To meet these requirements, NGK has initiated the development of pellicle membranes made of beryllium metal. In this presentation, we introduce the prototype manufacturing and evaluation results of a free-standing beryllium core membrane. Beryllium, a light metal, has long been used as a material for X-ray transmission. Additionally, beryllium possesses high stiffness and excellent heat dissipation properties, making it a strong candidate to meet the high-performance requirements as an EUV pellicle material. NGK is one of the few companies worldwide capable of manufacturing beryllium products and has succeeded in producing the world's first large, ultra-thin, free-standing beryllium core membrane. We manufactured and evaluated the ultra-thin membrane, achieving greater than 90% EUV transmittance. The membrane’s lifetime (durability) was also assessed under conditions equivalent to 600W EUV power (30W/cm2) in a hydrogen atmosphere, with the pellicle membrane withstanding EUV irradiation for more than 50,000 wafers. Additionally, regarding the toxicity of beryllium, which is generally a concern, we have confirmed that it meets international safety standards.
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