In order to achieve the in-service detection to high speed train wheel rims, this article analyzed the effects of the number of array elements to image focusing and image quality using water immersion ultrasonic phased array technology. Also, the effects of the depth of water to detecting technique had been researched. According to the results of the experiments, the number of optimal array elements, the corresponding thickness of immersion layer, and the optimal range of water’s depth had been obtained. Thus, appropriate references had been provided to water immersion ultrasonic phased array testing.
This paper describes a multi-FPGA imaging system dedicated for the real-time imaging using the Total Focusing Method (TFM) and Full Matrix Capture (FMC). The system was entirely described using Verilog HDL language and implemented on Altera Stratix IV GX FPGA development board. The whole algorithm process is to: establish a coordinate system of image and divide it into grids; calculate the complete acoustic distance of array element between transmitting array element and receiving array element, and transform it into index value; then index the sound pressure values from ROM and superimpose sound pressure values to get pixel value of one focus point; and calculate the pixel values of all focus points to get the final imaging. The imaging result shows that this algorithm has high SNR of defect imaging. And FPGA with parallel processing capability can provide high speed performance, so this system can provide the imaging interface, with complete function and good performance.
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