Piezoelectric lead zirconate titanate (PZT) transducers have been used for health monitoring of various structures over
the last two decades. There are three methods to install the PZT transducers to structures, namely, surface bonded,
reusable setup and embedded PZTs. The embedded PZTs and reusable PZT setups can be used for concrete structures
during construction. On the other hand, the surface bonded PZTs can be installed on the existing structures. In this study,
the applicability and limitations of each installation method are experimentally studied. A real size concrete structure is
cast, where the surface bonded, reusable setup and embedded PZTs are installed. Monitoring of concrete hydration and
structural damage is conducted by the electromechanical impedance (EMI), wave propagation and wave transmission
techniques. It is observed that embedded PZTs are suitable for monitoring the hydration of concrete by using both the
EMI and the wave transmission techniques. For damage detection in concrete structures, the embedded PZTs can be
employed using the wave transmission technique, but they are not suitable for the EMI technique. It is also found that the
surface bonded PZTs are sensitive to damage when using both the EMI and wave propagation techniques. The reusable
PZT setups are able to monitor the hydration of concrete. However they are less sensitive in damage detection in
comparison to the surface bonded PZTs.
To increase the efficiency of in-situ casting or precast of concrete, determining the optimal time of demolding is very
important for concrete suppliers. In the first few hours after mixing, the fresh concrete gradually achieves solid
properties with reasonable compressive strength. Due to different type and amount of cementitious materials, concrete
additives (e.g. retarders) and curing temperature, different rates of hardening are expected. In addition, some other
factors like the quality of the cementitious materials further increase the uncertainty in determining appropriate time for
demolding of concrete. Electro-mechanical impedance (EMI) based lead zirconate titanate (PZT) sensors have been used
for damage detection and structural identification for various engineering structures. In this work, a reusable PZT sensor
for monitoring initial hydration of concrete is developed, where a piece of PZT is bonded to a piece of metal with two
bolts tightened inside of the holes drilled in the metal. An impedance analyzer is used to acquire the signature of this
reusable sensor. During the concrete casting, the bolts and the bottom surface of the metal is set to penetrate part of the
fresh concrete. At different stages of the first 48 hours after casting, the PZT signatures are acquired. A statistical
analysis technique is employed to associate the change in concrete strength with the changes in the PZT admittance
signatures. The results show that the developed sensor is able to effectively monitor the initial hydration of concrete, and
can be detached from the concrete for future use.
Piezoelectric ceramic lead zirconate titanate (PZT) based electromechanical impedance (EMI) technique has been
applied for structural health monitoring (SHM) of various engineering systems. However, study on identification of
damage severity and location is still in need. In the EMI method, the PZT electromechanical (EM) admittance is used as
a damage indicator. Statistical techniques such as root mean square deviation (RMSD) have been employed to associate
the damage level with the changes in the EM admittance signature. To achieve high sensitivity to damage, high
frequency signatures (>200 kHz) have been used to monitor the region close to the PZT location. It has been reported
that the use of RMSD as the damage indicator is difficult to specify the damage location and severity due to the
inconsistency in the RMSD results. This paper proposes the use of large frequency (30-400 kHz) range and the RMSD
values of sub-frequency intervals to eliminate the inconsistency in the results. An experiment is carried out on a real size
concrete structure subjected to artificial damages. The PZT admittance signatures in a frequency range of 30 to 400 kHz
for various structural damages have been recorded and the RMSD values of sub-frequency intervals of 10 kHz are
calculated. Results show less inconsistency and uncertainties compared to the traditional method using limited high
frequency range. It is observed that the damage close to the PZT changes the RMSD at high frequency range
significantly; however the damage far away from the PZT changes the RMSD at low frequency range significantly.
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