Synthetic aperture radar (SAR) imaging of construction materials offers civil engineers an opportunity to better assess the condition of aging civil infrastructures such as reinforced concrete (RC) structures. Corrosion of steel rebar in RC structures is a major problem responsible for their premature failure and unexpected collapse. In this paper, SAR imaging is applied to the quantitative assessment of corroded steel rebar in free space as the first step toward the use of SAR imaging for subsurface sensing of aging RC structures. A 10 GHz stripmap SAR system was used inside an anechoic chamber. The bandwidth of the radar system was 1.5 GHz. Steel rebar specimens were artificially corroded to different levels by regularly applying a mist of 5% NaCl solution for different durations of time in order to simulate the condition of natural corrosion. Two sizes (No. 3 and No. 4) of steel rebar were used in this research. Different orientations of steel rebar were considered. Corrosion level was determined by measuring the mass loss of corroded steel rebar specimens. From our results, feasibility of SAR images for the condition assessment of corroded steel rebar was experimentally demonstrated. It was found that the presence of surface rust on corroded steel rebar reduces the amplitude in SAR images. The SAR image of corroded steel rebar also exhibited a distribution of SAR amplitudes different from the one of intact steel rebar. In addition, it was also found that there is an optimal range for the condition assessment of corroded steel rebar in free space. In our experiment, the optimal range was determined to be 30.4 cm.
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